{"id":3915,"date":"2022-11-07T12:03:40","date_gmt":"2022-11-07T12:03:40","guid":{"rendered":"https:\/\/www.kilton.it\/blog\/2022\/11\/07\/mode-momentanee-oggi-parliamo-del-kanban-dal-punto-di-vista-di-kilton\/"},"modified":"2023-06-09T11:15:09","modified_gmt":"2023-06-09T11:15:09","slug":"momentary-fashions-today-we-discuss-kanban-from-kiltons-point-of-view","status":"publish","type":"post","link":"https:\/\/www.kilton.it\/en\/blog\/2022\/11\/07\/momentary-fashions-today-we-discuss-kanban-from-kiltons-point-of-view\/","title":{"rendered":"Momentary fashions: today we discuss Kanban from Kilton&#8217;s point of view"},"content":{"rendered":"<p>Kanban is a Japanese word by which a Lean Production technique is commonly referred to.<\/p>\n<p>In particular, the aim of kanban is to avoid overproduction, which is the waste that has the greatest impact on the performance of a production system.<\/p>\n<p>It appears to be an &#8216;innovation&#8217; methodology but, as is often the case, theory often loses strength in practice. And this is what we believe has happened with the Kanban method.<\/p>\n<p>To stimulate you in this reasoning, we propose the same questions we have asked ourselves:<br \/>\ndo you know suppliers who offer something at zero cost on a repeated basis over time?<br \/>\nwould you entrust a single supplier with all purchases for your company, aware of the risks involved?<br \/>\nwould you give a delivery man access to the cupboards in your house, allowing him to fill them with pasta, jam and fruit if necessary?<\/p>\n<p>We are aware that, for those who know their way around the practical world, these are rhetorical questions, just as we are aware that the last question is (deliberately) pushed to excess.<\/p>\n<p>In our eyes, it remains evident that this method does not serve the interests of the customer in any way.<\/p>\n<p>One clarification: we speak of the Kanban method in relation to our experience and our production reality.<br \/>\nAlthough we produce fastening systems, we are well aware that fasteners are a category C product.<br \/>\nTo put it more clearly, here is a &#8216;nice&#8217; comparison: vitaria is as valuable as toilet paper.<br \/>\nLittle things considered useless, but which would be a problem if they were not there<\/p>\n<p>Yes, it makes one smile, but it is a very important topic.<\/p>\n<p>The ancillary service to these &#8216;C-categories&#8217; (around the grapevine) includes facilities, technologies, pushes, ad hoc management programmes and the employment of significant personnel&#8230; all of this often costs more than the grapevine itself.<\/p>\n\t<div id=\"gap-1820980020\" class=\"gap-element clearfix\" style=\"display:block; height:auto;\">\n\t\t\n<style>\n#gap-1820980020 {\n  padding-top: 50px;\n}\n<\/style>\n\t<\/div>\n\t\n<h2>All the disadvantages of the Kanban method according to Kilton<\/h2>\n<p>Here are some of our thoughts\/advantages regarding the Kanban method:<\/p>\n<ul>\n<li><a style=\"border-bottom: 2px solid #e1001a;\" href=\"#contratti\">binding contracts with parameterised cost increases<\/a><\/li>\n<li><a style=\"border-bottom: 2px solid #e1001a;\" href=\"#perdita\">loss of contact with vendors<\/a><\/li>\n<li><a style=\"border-bottom: 2px solid #e1001a;\" href=\"#confusione\">confusion in the internal organisation of work<\/a><\/li>\n<li><a style=\"border-bottom: 2px solid #e1001a;\" href=\"#costi\">extra and unnecessary costs for warehouse facilities<\/a><\/li>\n<li><a style=\"border-bottom: 2px solid #e1001a;\" href=\"#resilienza\">less resilience to line stop and warehouse distribution<\/a><\/li>\n<li><a style=\"border-bottom: 2px solid #e1001a;\" href=\"#personale\">personnel from outside the company<\/a><\/li>\n<li><a style=\"border-bottom: 2px solid #e1001a;\" href=\"#sistema\">system too complex and non-functional<\/a><\/li>\n<li><a style=\"border-bottom: 2px solid #e1001a;\" href=\"#professionisti\">professionals to specialise only in Kanban<\/a><\/li>\n<\/ul>\n\n<p><span id=\"contratti\"><br \/>\n\n\t<div id=\"gap-1336708331\" class=\"gap-element clearfix\" style=\"display:block; height:auto;\">\n\t\t\n<style>\n#gap-1336708331 {\n  padding-top: 80px;\n}\n<\/style>\n\t<\/div>\n\t<\/span><\/p>\n\t<div id=\"text-1387971199\" class=\"text cotratti\">\n\t\t\n<h3>Binding contracts with parameterised cost increases<\/h3>\n<p>The contracts that are concluded with Kanban bind two to five years minimum, with a parameterised increase independent of market trends.<\/p>\n<p>This is why many companies found themselves subjected to contractual increases despite the period of material depreciation.<br \/>\nNot only that, some had to undergo increases in order to receive the supply.<\/p>\n<p>Failure to consider the ways in which the market can fluctuate and become constrained over the years is now a huge risk of loss<\/p>\n\t\t\t<\/div>\n\t\n\n<p><span id=\"perdita\"><br \/>\n\n\t<div id=\"gap-336845896\" class=\"gap-element clearfix\" style=\"display:block; height:auto;\">\n\t\t\n<style>\n#gap-336845896 {\n  padding-top: 80px;\n}\n<\/style>\n\t<\/div>\n\t<\/span><\/p>\n<h3>Loss of contact with vendors<\/h3>\n<p>It may have happened that some suppliers, after learning that you are under Kanban, no longer visited you or contacted you to propose new products.<\/p>\n<p>Did you ask yourself why?<\/p>\n<p>The answer is simple: because you are already under contract and the suppliers know that they will not be able to sell you their goods for some time, probably years.<\/p>\n<p>It is true that this may mean fewer phone calls, fewer e-mails and less spam, but there is a huge tailspin that you do not consider: you are losing knowledge of market trends.<br \/>\nYou are out of the news and no longer have price references.<\/p>\n\n<p><span id=\"confusione\"><br \/>\n\n\t<div id=\"gap-1050106228\" class=\"gap-element clearfix\" style=\"display:block; height:auto;\">\n\t\t\n<style>\n#gap-1050106228 {\n  padding-top: 80px;\n}\n<\/style>\n\t<\/div>\n\t<\/span><\/p>\n<h3>ConfConfusion in internal work organisation<\/h3>\n<p>With Kanban, all a warehouse worker has to do is frame a QR-code, type in some information on his mobile phone and the goods arrive in the right quantity to fill the box.<br \/>\nWhat&#8217;s the problem? The problem is that that person is doing the work of a supplier.<\/p>\n<p>He uses his portal, uploads the order to his system and into our management system.<\/p>\n<p>In fact, it is working once too often.<br \/>\nWith Kanban, you no longer pay employees to pick up the phone and request a product, but you pay them to handle two separate operations.<\/p>\n\n<p><span id=\"costi\"><br \/>\n\n\t<div id=\"gap-836443550\" class=\"gap-element clearfix\" style=\"display:block; height:auto;\">\n\t\t\n<style>\n#gap-836443550 {\n  padding-top: 80px;\n}\n<\/style>\n\t<\/div>\n\t<\/span><\/p>\n<h3>Extra and unnecessary costs for warehouse facilities<\/h3>\n<p>In some cases, Kanban requires the installation of special structures in which each box is equipped with a weight sensor and a transmitter.<\/p>\n<p>These are obviously not free.<br \/>\nReturning to rhetorical questions, does it make sense to rent a car for 365 days a year and end up paying more for that rental than a car you own? Absolutely not.<\/p>\n<p>The icing on the cake is the fact that if the contract with Kanban is not renewed, everything will be taken away. And you will have to start from scratch with new programmes, new implementations on your management system, new procedures etc etc.<\/p>\n\n<p><span id=\"resilienza\"><br \/>\n\n\t<div id=\"gap-765108288\" class=\"gap-element clearfix\" style=\"display:block; height:auto;\">\n\t\t\n<style>\n#gap-765108288 {\n  padding-top: 80px;\n}\n<\/style>\n\t<\/div>\n\t<\/span><\/p>\n<h3>Lower resilience to power and distribution line stop<\/h3>\n<p>Another disadvantage we noticed was the lower resilience to power line interruption.<\/p>\n<p>The mandatory lockdown period that came with Covid-19 made this obvious: when the lockdown was coming to an end, the supply line suffered long delays in being re-established.<\/p>\n<p>The first interrupted input also interrupted everything else, in a cascading effect.<\/p>\n<p>These delays and the interruption of production were aggravated and extended throughout the entire supply line.<\/p>\n<p>Here&#8217;s a &#8216;practical&#8217; example: if someone brakes on the motorway, the cars behind also brake.<br \/>\nAnd those behind brake again In the kilometres further back there will be no more cars braking, but there will be a queue directly.<\/p>\n\n<p><span id=\"personale\"><br \/>\n\n\t<div id=\"gap-2147121767\" class=\"gap-element clearfix\" style=\"display:block; height:auto;\">\n\t\t\n<style>\n#gap-2147121767 {\n  padding-top: 80px;\n}\n<\/style>\n\t<\/div>\n\t<\/span><\/p>\n<h3>Outsiders in the company: a privacy and security issue<\/h3>\n<p>When you choose Kanban, you agree to host external personnel in the company.<br \/>\nFrom the perspective of corporate privacy, this can be a huge problem for some.<\/p>\n<p>This is not a question of trust, our point is another: what would happen if a figure from another company, albeit an authorised one, were to get hurt?<br \/>\nWhat are the implications?<br \/>\nAs a matter of fact, the company also supplies the personnel working for your company at that time<\/p>\n<p>One has to be very careful in this respect: privacy and security are strongly at risk.<\/p>\n\n<p><span id=\"sistema\"><br \/>\n\n\t<div id=\"gap-900463289\" class=\"gap-element clearfix\" style=\"display:block; height:auto;\">\n\t\t\n<style>\n#gap-900463289 {\n  padding-top: 80px;\n}\n<\/style>\n\t<\/div>\n\t<\/span><\/p>\n<h3>System too complex and non-functional<\/h3>\n<p>Kanban is a complex and overly detailed system that cannot be learnt or implemented in an hour.<\/p>\n<p>The people involved often do not fully understand what it is all about and this is its weakness.<\/p>\n<p>In other words, a functioning and functional system must have among its characteristics that of being easily learnable.<\/p>\n<p>Furthermore, Kanban does not allow for sudden reversals or drastic changes.<\/p>\n<p>If a customer wants to cancel a product or, on the other hand, wants to double the quantity &#8230; nothing can be done. Let us not forget that Kanban works if the numbers you have programmed with the supplier are exact.<br \/>\n The system is already in place and it is easy to change it, but only theoretically or on standardised products<\/p>\n<p>Therefore, the system works in relatively stable environments where few changes occur.<br \/>\nHowever, it is confusing in dynamic environments with varying priorities.<\/p>\n\n<p><span id=\"professionisti\"><br \/>\n\n\t<div id=\"gap-424707835\" class=\"gap-element clearfix\" style=\"display:block; height:auto;\">\n\t\t\n<style>\n#gap-424707835 {\n  padding-top: 80px;\n}\n<\/style>\n\t<\/div>\n\t<\/span><\/p>\n<h3>Professionals to specialise only for Kanban, other costs<\/h3>\n<p>With the Kanban method, everything depends on the work teams: those with less experience, those who know each other less and those who are less disciplined always end up with more problems.<\/p>\n<p>And here again we ask ourselves: does it take a highly specialised, experienced and team-oriented group of people to make Kanban work?<br \/>\nThe costs rise.<\/p>\n<p>In the production environment, you need qualified personnel who know how to manage and respect a pyramid control scheme.<br \/>\nIt is necessary to check that the production meets the work demands, that team members are not inoperative, that there are not too many people on one step and that the right priorities are being respected.<\/p>\n<p>Things that are done in any manufacturing company, but which Kanban seems to require in an even more extreme way.<\/p>\n<p>To summarise, does it make sense to focus on claimed savings through the use of Kanban, if the basis still requires very specific and very expensive technologies and personnel choices?<\/p>\n\t<div id=\"gap-936977917\" class=\"gap-element clearfix\" style=\"display:block; height:auto;\">\n\t\t\n<style>\n#gap-936977917 {\n  padding-top: 50px;\n}\n<\/style>\n\t<\/div>\n\t\n<h2>Conclusions on the Kanban method<\/h2>\n<p>To sum up, where others see a functioning system, we see a system where task and responsibility relief reign supreme.<\/p>\n<p>For us, it is a system where the customer is at the mercy of a supplier.<br \/>\nWhen this happens, there is certainly no saving or progress.<\/p>\n<p>It is undeniable that it is a service and that like all services you pay.<br \/>\nBut how much should you pay to actually have a service that is secure, efficient, respects privacy and responds promptly to every need?<\/p>\n<p>Too much compared to the gain.<\/p>\n<h3>A Kilton episode on the Kanban experience<\/h3>\n<p>Here we report the experience of a former customer who, not knowing who to call to procure screws, contacted us again after eight years of Kanban.<\/p>\n<p>&#8220;My old suppliers are hesitant towards me, they ask me why I am coming back after years.<br \/>\nI&#8217;m left without the person who manages the screws, so I don&#8217;t know where and from whom to get them.<br \/>\nYou were right in advising me to avoid this system&#8221;.<\/p>\n<p>At the end, he asks us whether we also use the Kanban method<br \/>\nTo our negative answer, his conclusion is:<br \/>\n&#8220;That&#8217;s too bad, because having dismantled the shelf structures and having no more references, I have to use this system.<\/p>\n<p>Having reached this point, we can only reply: the warnings were there.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Kanban is a Japanese word by which a Lean Production technique is commonly referred to. In particular, the aim of kanban is to avoid overproduction, which is the waste that has the greatest impact on the performance of a production system. It appears to be an &#8216;innovation&#8217; methodology but, as is often the case, theory&#8230;<\/p>\n","protected":false},"author":1,"featured_media":3561,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[57],"tags":[],"class_list":["post-3915","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Kanban Method: The Kilton Viewpoint - Blog<\/title>\n<meta name=\"description\" content=\"Kanban: Momentary Fashion? Kilton Exposes its Thoughts on the Innovative Method of Production System Management. 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